Automated Bottle Filling System Controlled by DELTAPLC DVP14SS2

Authors

DOI:

https://doi.org/10.31305/rrijm.2025.v10.n12.002

Keywords:

DeltaPLC, PLC, Photoelectric sensor, WPL Soft

Abstract

A delta DVP14SS2 PLC-based automated bottle filling system was built, run, and assessed in this paper. It uses photoelectric sensors, a conveyor with a DC gear motor, and a relay-controlled pump to fill bottles accurately and consistently at a low cost using an automated, automated bottle filling technique with photosensor inputs and actuator outputs through ladder logic programming in WPLSoft. It allows for real-time control of sensors and actuators with very little human input. This cost-effective solution has been successfully implemented, demonstrating the feasibility of compact PLC-based automation in micro-manufacturing applications and providing a reusable and scalable alternative/cost-effective alternative for small liquid packaging applications.

Author Biography

Albin. C. J, PG Scholar, Masters in Computer Applications in Industrial Drives, Sri Siddhartha Institute of Technology, SSAHE, Tumkur, Karnataka, India

Mr. Albin C. J. is currently pursuing a Master’s degree in Computer Applications in Industrial Drives at Sri Siddhartha Institute of Technology, SSAHE, Tumakuru. He holds a Bachelor of Engineering in Electrical and Electronics Engineering from Malnad College of Engineering, Hassan, and a Diploma in Electrical and Electronics Engineering from Nitte Rukmini Adyanthaya Memorial Polytechnic, Nitte. He also holds an Electrical Supervisor Grade 1 licence issued by the Department of Electrical Inspectorate, Government of Karnataka. His research interests include vehicle-to-vehicle wireless power transfer, small hydro project optimization, and pressure relief valve modeling. He is actively engaged in simulation-based studies and field-integrated methodologies aimed at enhancing energy systems and control strategies.

References

Alfaro, V. M., & Vilanova, R. (2022). PID control: Resilience with respect to controller implementation. Frontiers in Control Engineering, 3, Article 1061830. https://doi.org/10.3389/fcteg.2022.1061830

Baladhandabany, D., Praveena, R., & Kalaiselvi, T. (2015). PLC based automatic liquid filling system. International Journal of Computer Science and Mobile Computing, 4(3), 684–692.

Chakraborty, K., Saha, S., & Das, S. (2015). Controlling the filling and capping operation of a bottling plant using PLC and SCADA. Indonesian Journal of Electrical Engineering and Informatics, 3(1), 39–44. http://dx.doi.org/10.52549/ijeei.v3i1.125

Gong, Q. (2017). Application of computer image technology in automated liquid filling machine. Chemical Engineering Transactions, 62, 859–864. https://doi.org/10.3303/CET1762144

Kulkarni, S. L., & Elango, M. (2016). Development of PLC based controller for bottle filling machine. International Journal of Innovations in Engineering Research and Technology, 3(5), 1–10. https://repo.ijiert.org/index.php/ijiert/article/view/865

Kiran, A. R., Reddy, K. S., & Reddy, S. S. (2013). The principle of programmable logic controller and its role in automation. International Journal of Engineering Trends and Technology, 4(3), 500–502.

Mkhari, T., Adeyemi, J. O., & Fawole, O. A. (2025). Recent advances in the fabrication of intelligent packaging for food preservation: A review. Processes, 13(2), 539. https://doi.org/10.3390/pr13020539

Prajapati, P., Singh, S., Gupta, S., & Srivastava, S. (2019). Automatic bottle filling and capping system using PLC. International Research Journal of Engineering and Technology, 6(11), 112–120. IRJET-V6I11112.pdf

Punia Bungar, S., Sharma, N., Trif, M., & Adeel, M. (2023). Editorial: Emerging active, smart and intelligent packaging solutions in the fourth phase of the industrial revolution (Industry 4.0). Frontiers in Nutrition, 10, Article 1278143. https://doi.org/10.3389/fnut.2023.1278143

Rajan, M. S., Weldcherkos, T., Khan, S. A., Baig, M. A. A., & Reddy, C. A. (2023). Integration of IoT and control systems for industry 4.0 applications. AIP Conference Proceedings, 2477, 030073. https://doi.org/10.1063/5.0125703

Rafiquzzaman, M., Ahmed, M. L., & Kundu, S. (2019). Automatic bottle filling system using PLC based controller. Journal of Advancement in Machines, Automatic Bottle Filling System Using PLC Based Controller | Journal of Advancement in Machines (e-ISSN: 2582-2233)

Sidik, M., & Ghani, S. C. (2017). Volume measuring system using Arduino for automatic liquid filling machine. International Journal of Applied Engineering Research, 12(24), 14505–14509. ijaerv12n24_36.pdf

Tamhane, V. V., Tengale, A. L., Shinde, A. P., & Mohota, N. (2024). Automatic bottle filling system using PLC based controller. Journal of Emerging Technologies and Innovative Research, 11(4), 1–10. Paper Title (use style: paper title)

Voloşencu, C. (Ed.). (2024). PID Control - New Design Methods and Applications. IntechOpen. doi: 10.5772/intechopen.1003415

Downloads

Published

15-12-2025

How to Cite

Albin, C. J. (2025). Automated Bottle Filling System Controlled by DELTAPLC DVP14SS2. RESEARCH REVIEW International Journal of Multidisciplinary, 10(12), 13–21. https://doi.org/10.31305/rrijm.2025.v10.n12.002

Issue

Vol. 10 No. 12 (2025): RESEARCH REVIEW International Journal of Multidisciplinary

Section

Articles

License

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

This is an open access article under the CC BY-NC-ND license Creative Commons Attribution-Noncommercial 4.0 International (CC BY-NC 4.0).